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SAFETY RECOMMENDATIONS: 
STRAIGHT RESINOID WHEELS
FOR GRINDING
WITH A STRAIGHT GRINDER

a hand holding a straight grinder, and this power tool is mounted with a straight resinoid wheel

 
 
a straight power tool for grinding a drawing showing how to hold a straight grinder for grinding with a resinoid wheel a straight resinoid wheel of maximum 250 millimeters diameter

 
Terminology: Straight resinoid wheels may also be named as plain grinding wheels or Type 1 grinding wheels. They can be supplied unreinforced for speeds up to 50m/s and reinforced for 63m/s and 80m/s. Straight grinders must be fitted with a guard for products 55mm diameter and above.

Resinoid wheels improperly used can be very dangerous: wheels can run at speeds up to 80 m/s on straight grinders and can eject parts at a speed of up to 288 km/h (180 mph) in case of breakage. FEPA has designed this page to provide the essential safety recommendations for the use of resinoid wheels on straight grinders, with maximum diameter of 230mm.

Abrasive products


These recommendations focus on straight wheels for grinding with straight grinders. They can be either unreinforced or reinforced:

an unreinforced resinoid wheel for grinding
Unreinforced
Up to 50m/s

a reinforced resinoid grinding wheel
Reinforced
63m/s & 80m/s

Safety recommendations for the use of straight resinoid wheels for grinding with straight grinders

FEPA general safety principles

cover page of the safety recommendations leaflet for the use of abrasives products

Dos & Don’ts for these products


Soon available
 

 

 

 

 

 

 

 

 

 

What is a safe product? What should I look for?

 
FEPA recommends that only products conforming to EN 12413 and marked as such should be used.

Resinoid wheels not bearing EN 12413 may not conform the highest safety standards.

■ Before selecting the wheels, ensure that the expiry date has not been exceeded. 

All wheels should be examined carefully for damage or defects before fitting on the machine.

 

 

How should I handle and store the wheels?

 
All abrasives wheels are fragile. They should be handled with care.

Wheel should be stored on a flat, rigid surface, avoiding damp and frost or wide variations in temperature.

Use the oldest wheels (on “first in, first out” basis).

 

 

 

 

 

 

 

 

 

 

 

How should I fit the wheel on the machine?

 
Follow carefully the instructions given in the machine handbook. 

Never fit a wheel which is loose or too tight on the flange. 

Ensure that blotters are used (either glued to the wheel faces or fitted loose).

Tighten only with the tool supplied with the machine.

Ensure the wheel is properly gripped to prevent slippage, but do not tighten with excessive force. Never use a hammer. 

Keep flanges and screw threads clean and free of burrs and rust.

Replace distorted or damaged flanges before fitting the wheel.

Run all wheels after fitting for at least 30 seconds at operating speed keeping behind the guard in case the wheel breaks.

Refer to the FEPA recommended mounting check list.

How should I protect myself?

 
FEPA recommends the use of following personal protective equipment (often written PPE) : 

Eye protection
Ear protection (ear sets)
Hand protection (gloves)
Lung protection (dust mask, also called respirator)

Never remove the protective machine guard and make sure it is properly adjusted to deflect debris away from you.

Ensure that no other person is at risk, especially near the machine while working.
 

 

 

 

 

 

 

How should I handle the wheel after use?

 
Before storing the machine or transporting it to another location, always remove the wheel and store it as recommended. 

Always carefully examine the wheel for damage or defects, and destroy and discard if damaged. 

Do not fit worn out wheels on a smaller machine. Destroy them.

If the wheel does not bear a legible expiry date, or has exceeded this date, dispose it as recommended below.

When disposing of worn out or defective wheels, it is recommended to damage them to prevent someone from removing them from waste and re-using them. 

 

 

How can I get proper training?

 
It is a legal requirement for all employees involved in the use of abrasives wheels to be properly trained and also re-trained on a regular basis. They should consult their employer if they have not received this training.

The wheel manufacturer or supplier can advise you on suitable accredited training providers. 

As a private consumer, you should read carefully the safety information found in: 

The grinding machine handbook
The FEPA general safety principles leaflet (see above)
The FEPA safety leaflet for this specific application (soon available) 

 

a straight grinder power tool grinding with a straight resinoid wheel


This website is intended to give information on safe use of abrasives in compliance with European standards, and not to give advice on product selection.
You should read the information given on the product or its packaging to determine suitability. For any specific question, contact the retailor who supplied you the product.