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SAFETY RECOMMENDATIONS: 
DIAMOND DISH-CUP
FOR GRINDING
WITH AN ANGLE GRINDER

a picture of a man grinding a girder with a diamond wheel on an angle grinder

 
an angle grinder with a diamond cup wheel a drawing of someone grinding safely with an angle grinder a diamond dish cup of maximum 180 millimeters diameter

 
 
These products are referred to as diamond dish wheels or diamond cup wheels. 
These wheels improperly used can be dangerous: They run at 80 m/s on angle grinders and can eject parts at a speed of 288 km/h (180 mph) in case of breakage. FEPA has designed this page to provide the essential safety recommendations for use of diamond dish/cup wheels on angle grinders, with maximum diameter of 180 mm.

Abrasive products

 
These recommendations focus on diamond dish/cup wheels for grinding with angle grinders. They consist of superabrasive segments (diamond/CBN) attached to a shaped metal core. Design can vary considerably. 

a diamond cup wheel a drak grey diamond dish wheel a gold diamond dish cup wheel a white diamond cup wheel 2 black diamond dish cup wheels

a light grey diamond cup wheel a green diamond cup wheela red diamond dish cup wheel a diamond dish cup wheel a blue diamond cup wheel

Safety recommendations for the use of diamond dish/cup wheels for grinding with angle grinders

80% of the accidents with abrasive products are due to its misuse or mishandling. This website has been created by FEPA's experts to spare the end-users from getting hurt while using abrasive products professionally or for home projects.

FEPA general safety principles

cover page of the safety recommendations leaflet for the use of abrasives products

Dos & Don’ts for these products

 
Soon available

 

 

 

 

 

 

 

 

 

What is a safe product? What should I look for?

 

FEPA recommends that only diamond dish/cup wheels conforming to EN 13236 and marked as such should be used.

Diamond dish/cup wheels not bearing EN 13236 may not conform the highest safety standards.

All wheels should be examined carefully for damage or defects before fitting on the machine.
 

 

 

 

How should I handle and store the wheels?

 
All diamond dish/cup wheels are fragile. They should be handled with care.

Keep wheels in their original packing on a rigid surface until their immediate use.
 

 

 

 

 

 

 

 

 

 

How should I fit the wheel on the machine?

 
Follow carefully the instructions given in the machine handbook. 

Never fit a diamond dish/cup wheel which is too loose or too tight on the flange.

Tighten only with the tool supplied with the machine.

Ensure the wheel is properly gripped to prevent slippage, but do not tighten with excessive force. Never use a hammer. 

Keep flanges and screw threads clean and free of burrs and rust.

Replace distorted or damaged flanges before fitting the wheel.

Refer to the FEPA recommended mounting check list.

How should I protect myself?

 
FEPA recommends the use of following personal protective equipment (often written PPE): 

Eye protection
Ear protection (ear sets)
Hand protection (gloves)
Lung protection (dust mask, also called respirator)

Never remove the protective machine guard and make sure it is properly adjusted to deflect debris away from you.

Ensure that no other person is at risk, especially near the machine while working.
 

 

 

How should I handle the wheel after use?

 
Before storing the machine or transporting it to another location, always remove the wheel and store it as recommended. 

Always carefully examine the wheel for damage or defects, and destroy and discard if damaged. 

When disposing of worn out or defective wheels, it is recommended to damage them to prevent someone from removing them from waste and re-using them.

 

 
 

 

 

 

How can I get proper training?

 
It is a legal requirement for all employees involved in the use of abrasive wheels to be properly trained and also re-trained on a regular basis. They should consult their employer if they have not received this training.

The wheel manufacturer or supplier can advise you on suitable accredited training providers. 

As a private consumer, you should read carefully the safety information found in: 

 The grinding machine handbook
 The FEPA general safety principles leaflet (see above)
The FEPA safety leaflet for this specific application (soon available)

 

an angle grinder grinding with a diamond dish-cup


This website is intended to give information on safe use of abrasives in compliance with European standards, and not to give advice on product selection.
You should read the information given on the product or its packaging to determine suitability. For any specific question, contact the retailor who supplied you the product.